Complete plant for coatings /paintings
Application Working principle Introduction
Main Features
Water-based Paint Complete Production Line consists of materials feeding system, dispersing and grinding paste system, tinting system, discharging and filtration system, pipeline system, control system, filling system, cooling, cleaning, and platform. From materials feeding to finished product packing, the whole process works under completely closed condition. Pipeline production process is with high efficiency. International advanced dispersion and grinding system is adopted to realize good fineness and stable product with good quality.
Control System
1. IPC,Touch Screen as host computer of the system are all from international famous brand to ensure the control system are reliable.
2. Adopts weight measurement and flow measurement, high precision, good stability, swift response and long service life. It measures the materials feeding/discharging accurately and display it on the host computer to avoid error caused by operator during operation to improve the product quality.
3. Programmable Logic Controller (PLC), Analog input module are all from international famous company. They are compact in structure, strong capability in anti-interference, stable and reliable.
4. On-spot control panel, MCC Cabinet, PLC box.
Remarks
As the plant is nonstandard, when u make an enquiry please send us your requirements as a reference so that we can manufacture it for you.
The following is a configuration list we have made for one of our clients, it is supplied for reference.
Configuration list for 3000-5000 tons/year Water-based Paint Complete Production Line (semi automation)
|
NO |
NAME |
SPEC |
QUATIY |
|
1 |
REACTOR KETTLE |
|
1 SET |
|
2 |
HORIZOANTAL SAND MILL |
|
1 SET |
|
3 |
COLOR MIXING TANK |
|
1 SET |
|
4 |
EMULSION MEASUREMENT TANK |
|
1 SET |
|
5 |
FILTER |
0.5 SM |
1 SET |
|
6 |
VACUUM PUMP |
COMMON |
1 SET |
|
7 |
VACUUM BUFFERING TANK |
|
1 SET |
|
8 |
POWDER TAKING TANK |
|
1 SET |
|
9 |
LIQUID TAKING TANK |
|
1 SET |
|
10 |
ELECTRONIC CONTROL SYSTEM |
Including the control cabinet, relays, thermal protection, air switches and cable lines |
1 SET |
|
11 |
PALTFORM |
|
1 SET |
|
12 |
PASTE TAKING TANK |
|
1 SET |
|
13 |
FILLING MACHINE |
COMMON |
1 SET |
Technical parameter
|
No. |
System |
Equipment |
Description |
Quantity(set) |
|
1 |
Electric control |
Electric control system |
PLC Relay Heat Protector Air switch and cable conductor ect. |
1 |
|
2 |
Absorbing system |
Vacuum pump |
5.5KWpump capacity : |
1 |
|
Vacuum pump |
7.5KWpump capacity: |
1 |
||
|
Vacuum buffering tank |
Stainless steel |
2 |
||
|
Liquid material sucker |
Stainless steel |
3 |
||
|
Powder lot adding slot |
Stainless steel |
4 |
||
|
Additives adding container |
Stainless steel |
6 |
||
|
Liquid Batcher |
US GPI Number reveals |
3 |
||
|
3 |
Pulping system |
Dispersing tank |
1000Lairproof |
1 |
|
Dispersing tank |
|
1 |
||
|
Dispersing tank |
|
1 |
||
|
High shear disperser |
18.5KW Double dispersing plate |
2 |
||
|
High shear disperser |
30KW Double dispersing plate |
1 |
||
|
High shear disperser |
37KW Double dispersing plate |
1 |
||
|
Horizontal sand-grinding machine |
|
1 |
||
|
Basket type sand-grinding machine |
22KW Frequency control Double action absorbing system |
3 |
||
|
4 |
Tuning paint system |
Multifunction tank |
1000Lairproof,Frame mixer |
1 |
|
Tuning paint tank |
2000Lairproof,paddle mixer |
2 |
||
|
Tuning paint tank |
|
1 |
||
|
Tuning paint tank |
|
2 |
||
|
Low-speed mixer |
7.5KWPlanet cycloid Deceleration machine 85R/min |
2 |
||
|
Low-speed mixer |
11KW Planet cycloid Deceleration machine 85R/min |
1 |
||
|
Low-speed mixer |
11KW Planet cycloid Deceleration machine 65R/min |
1 |
||
|
Low-speed mixer |
15KW Planet cycloid Deceleration machine 85R/min |
2 |
||
|
5 |
Discharge and filter system |
Air compressor |
7.5KW |
1 |
|
Kick type bag filter |
Stainless steel |
4 |
||
|
6 |
Packaging system |
Canned packaging |
Assembly parts |
2 |
|
7 |
Piping system |
Piping system |
Ball valve, adapter, stainless steel pipe and electric route |
1 |
|
8 |
Operation platform |
Operation platform |
25×3×2surface: |
1 |
Notice
E-mail:kf@yonton.com
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